Alery Upholstered 79 " Polypropylene / Olefin Sofa

Serta Upholstery is “Proudly Bringing the Comfort of Serta to America’s Living Room.” We are proud to be an American manufacturer and operate 22 production divisions across 10 manufacturing locations with a diverse workforce of over 740 employees all in the United States. We are committed to quality in every step of our manufacturing process. This begins with milling and drying our own hardwoods at our lumberyard facility to ensure that our frames are built to last without warping, twisting, or cracking. From there, the lumber travels to one of our frame shops where the wood is cut, shaped, and assembled into the highest quality frames available. The foam and fiber parts, built with eco-friendly practices and recycled materials are cut to size at one of two nearby foam processing plants. These components are then joined in one manufacturing center where they are assembled into your piece of furniture. Our fabric, sourced from around the world, selected for its quality, style, and value and stored in our climate-controlled fabric warehouse, is then cut, sewn and applied to create your finished piece of upholstered furniture. Features: - Springs are machine tested for durability and lasting support. A sturdy frame provides an anchor for good seating support, while the filling or cushion, augments it. In our frames, 8 gauge no-sag wide loop sinuous springs are “s” shaped and run from the front of the seat to the back. An additional 16-gauge stake wire is attached across from side to side to support these springs. This process is done by pneumatically clamping the springs together to tie the individual springs into one unit to prevent the springs from separating or twisting. Back spring clips are autolocking and are made from nylon to help reduce noise. Back springs are 12-gauge sinuous wire. Our seat spring clips are constructed from metal to provide strength and are nylon-lined, reducing noise. This makes for a strong seat and provides superior support. Springs are machine tested for durability and lasting support. A sturdy frame provides an anchor for good seating support, while the filling or cushion, augments it. In our frames, 8 gauge no-sag wide loop sinuous springs are “s” shaped and run from the front of the seat to the back. An additional 16-gauge stake wire is attached across from side to side to support these springs. This process is done by pneumatically clamping the springs together to tie the individual springs into one unit to prevent the springs from separating or twisting. Back spring clips are autolocking and are made from nylon to help reduce noise. Back springs are 12-gauge sinuous wire. Our seat spring clips are constructed from metal to provide strength and are nylon-lined, reducing noise. This makes for a strong seat and provides superior support. Springs are machine tested for durability and lasting support. A sturdy frame provides an anchor for good seating support, while the filling or cushion, augments it. In our frames, 8 gauge no-sag wide loop sinuous springs are “s” shaped and run from the front of the seat to the back. An additional 16-gauge stake wire is attached across from side to side to support these springs. This process is done by pneumatically clamping the springs together to tie the individual springs into one unit to prevent the springs from separating or twisting. Back spring clips are autolocking and are made from nylon to help reduce noise. Back springs are 12-gauge sinuous wire. Our seat spring clips are constructed from metal to provide strength and are nylon-lined, reducing noise. This makes for a strong seat and provides superior support. - Seat cushions and frame parts are fabricated in our own foam fabrication facilities so that we can control the quality and feel of each piece. Cushion thickness is kept at a minimum of 4.5 inches to promote comfort and support. Cushions are fabricated from superior (1.8 lb. density, 34-lb. compression) foam and wrapped in 1oz. or 1.6 oz Dacron for comfort and protection. All foams are made with Environmentally-friendly Polyol derived from soybeans and castor beans that require up to 60% less fossil fuel resources than petroleum-based polyols (for every 11 pounds of plant-based polyol, a gallon of crude oil is saved. This results in 36% less global warming emissions). We monitor test results from every shipment, every day to maintain consistency. Backs and pillows are air-blown with polyurethane foam or polyester fiber to contour to the body for maximum support and comfort. - We cut and sew our fabrics in each of our plants. This allows us greater flexibility in scheduling and helps us monitor quality. We use one-half inch seams and sew components together at a minimum of 5 1/2 to 6 seams per inch.